NEC Article 440.4(B), 440.22, & 440.32Worked ExampleElectrical

HVAC Sizing: Conductor Ampacity & Breaker for 28.5A MCA / 45A MOP Unit

Determine minimum branch circuit conductor gauge and maximum breaker size for an air conditioning unit with 28.5A MCA and 45A MOP under NEC 440.

Direct Answer
10 AWG Copper Conductor with 45A Maximum Breaker

Calculated strictly in accordance with NEC Article 440.4(B), 440.22, & 440.32.

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Given Scenario Parameters

horsepower5
voltage240
phase1

Interactive Calculator (Pre-filled)

Adjust inputs to evaluate variations of this NEC code scenario.

Interactive Motor Demand & Conductor Sizer

Pre-loaded with NEC Table 430.250 & NEC 430.22 values

Standard NEMA motor rating

Motor operating voltage

Single or three-phase

NEC 430.6(A)(1) mandates that conductor ampacity and breaker sizing MUST be based on the NEC table values (Table 430.250), not the motor nameplate current.

NEC Calculated ResultsTable 430.250
Table FLC28 ARunning Full-Load Current
Conductor Ampacity (125%)35 A28A × 1.25 per NEC 430.22
Minimum Conductor Gauge (75°C):8 AWG copper
Max Inverse Time Breaker (250%):70 Ampere
Code Governing Article:NEC Table 430.250 & NEC 430.22
Select any HP or voltage above to test different motor service and feeder scenarios.

Step-by-Step Solution

Formal engineering derivation citing applicable National Electrical Code articles.

Governing Code Equation
Conductor Rating >= MCA | Breaker <= MOP
Citing NEC Article 440.4(B), 440.22, & 440.32
1

Per NEC 440.32, branch circuit conductors must have an ampacity not less than the nameplate Minimum Circuit Ampacity (MCA): 28.5 Amperes.

2

Select conductor from Table 310.16 at 75°C: 10 AWG copper is rated for 35 Amperes, satisfying the 28.5A MCA requirement.

3

Per NEC 440.22, the protective device must not exceed the Maximum Overcurrent Protection (MOP) rating: 45 Amperes.

4

Result: 10 AWG copper conductors protected by a 40A or 45A circuit breaker.

Conclusion: 10 AWG Copper Conductor with 45A Maximum Breaker
NEC Article 440.4(B), 440.22, & 440.32